Reengineering Resource Center: Templates and Case Studies

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Templates

How do you map business processes?
For each area listed, The Lab's templates provide:
  • Business process definition
  • BPM tools
  • Workflow surveys
  • Value stream maps
  • Workflow analysis
  • Benchmarking tools
  • Lean Six Sigma tools
  • Lean improvements and benefits
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Case Studies

The Lab's case studies and project profiles provide detailed descriptions of the non-technology improvement projects we have implemented with our clients. Search the organizations and industries highlighted below to review the quantified results we have delivered for our clients. Contact Us for even more information.
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Organization-based Case Studies

 

Industry-based Case Studies

Support Groups
 
Line Groups
Supply Chain Operations
 
Services
 
Supply Chain
Line Groups: Supply Chain Order Management Case Study
Line Groups: Supply Chain Order Management Case Study
 
Consumer Packaged Goods

 



Order Mgmt: Packaged Goods
North America

 



Project Sponsor:
Senior Vice President

Project Descriptions:
  • Order management operations improvement effort for a major division of one of the world’s largest cosmetics producers
    • 80 luxury brands
    • Diverse retail channels
  • Scope of project:
    • Customer service – order receipt/release
    • Credit and collections – cash application, returns, deduction resolution, check distribution, invoice collection
    • Information and control — master data and inventory
    • Shared services — vendor managed inventory and e-commerce
  • Improvement benefits:
    • Operating cost . . . . . . . . . . . . . . . . . . . . . ↓16%
    • Head count . . . . . . . . . . . . . . . . . . . . . . . . ↓14%
    • Break even point . . . . . . . . . . . . . . . . . . .6 mos.
    • ROI (12 month) . . . . . . . . . . . . . . . . . . . . . . 2.2x
    • Abandoned call rate . . . . . . . . . . . . . . . . . .↓5%
    • Line fill rate . . . . . . . . . . . . . . . . . . . . . . . . . ↑8%
    • Receivables [DSO] . . . . . . . . . . . . . . . . . .↓18%
Order Management

Situation Analysis: ClientCo is one of the world's largest cosmetics firm with annual revenues exceeding $20 billion. ClientCo USA provides roughly 30% of this volume and its order management group for a major business line supports 80 brands across multiple retail channels.

Several factors drove ClientCo senior management to seek rapid order management improvement: Recent technology deployment created pressure on existing, inefficient order processes while an acquisition increased volume by over 25%. Customers pushed for leaner inventories, demanding increased service performance: fewer errors, increased flexibility, more visibility of orders, and more.

Improvements Identified: An eight-week, Phase I analysis using The Lab’s template-based approach identified 125 improvement opportunities. Over 70% required no changes in existing technology, products or distribution strategy. All could be implemented in less than six months. Examples:

  1. Mis-prioritized Customer Service - Carefully established e-commerce algorithms and service priorities were superseded by senior-level-management manual intervention. Result: small customers bumped the largest, most profitable to the bottom of the queue. Extensive rework was required—if the problem was noticed.
  2. Under-managed Inbound Data - Over 85% of customer setups and changes bypassed the sales staff into the Master Data organization, creating errors, misunderstanding and [sometimes] credit losses. Improvements included: centralized intake and contact point; segmentation and prioritization of work; consistent notification of sales team.
  3. Excessive Internal Blocks/Holds - Numerous internal blocks on returns, payments and other transactions substantially exceeded comparable benchmarks. The resolution process offered numerous improvements: simplification, standardization, clearer accountability.
  4. Misaligned Metrics Service Level Agreements [SLAs] were in place with customers but not among internal groups that drove related service performance. Basic info was tracked for service requests, but segmentation and prioritization was lacking, i.e., simple/complex, small/large, urgent/routine.

Overall Results: The five-month implementation plan targeted an immediate-action [1-2 month] documented service improvement and a simultaneous labor cost reduction [15%].

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