Consumer Packaged Goods
Order Mgmt: Packaged Goods
North America
Project Sponsor: Senior Vice President
Project Description:
- Order management operations improvement effort for a major division of one of the world’s largest cosmetics producers
- 80 Luxury brands
- Diverse retail channels
- Scope of project:
- Customer service–order receipt/release
- Credit and collections–cash application, returns, deduction resolution, check distribution, invoice collection
- Information and control—master data and inventory
- Shared services—vendor managed inventory and e-commerce
- Improvement benefits:
- Operating cost . . . . . . . . . . . . . . . . . . . . .↓16%
- Head count . . . . . . . . . . . . . . . . . . . . . . . ↓14%
- Break even point . . . . . . . . . . . . . . . . . . 6 mos.
- ROI [12 month] . . . . . . . . . . . . . . . . . . . . . .2.2x
- Abandoned call rate . . . . . . . . . . . . . . . . . ↓5%
- Line fill rate . . . . . . . . . . . . . . . . . . . . . . . . .↑8%
- Receivables [DSO] . . . . . . . . . . . . . . . . . ↓18%
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Order Management
Situation Analysis: ClientCo is one of the world's largest cosmetics firm with annual revenues exceeding $20 billion. ClientCo USA provides roughly 30% of this volume and its order management group for a major business line supports 80 brands across multiple retail channels.
Several factors drove ClientCo senior management to seek rapid order management improvement: Recent technology deployment created pressure on existing, inefficient order processes while an acquisition increased volume by over 25%. Customers pushed for leaner inventories, demanding increased service performance: fewer errors, increased flexibility, more visibility of orders, and more.
Improvements Identified: An eight-week, Phase I analysis using The Lab’s template-based approach identified 125 improvement opportunities. Over 70% required no changes in existing technology, products or distribution strategy. All could be implemented in less than six months. Examples:
- Mis-prioritized Customer Service - Carefully established e-commerce algorithms and service priorities were superseded by senior-level-management manual intervention. Result: small customers bumped the largest, most profitable to the bottom of the queue. Extensive rework was required—if the problem was noticed.
- Under-managed Inbound Data - Over 85% of customer setups and changes bypassed the sales staff into the Master Data organization, creating errors, misunderstanding and [sometimes] credit losses. Improvements included: centralized intake and contact point; segmentation and prioritization of work; consistent notification of sales team.
- Excessive Internal Blocks/Holds - Numerous internal blocks on returns, payments and other transactions substantially exceeded comparable benchmarks. The resolution process offered numerous improvements: simplification, standardization, clearer accountability.
- Misaligned Metrics - Service Level Agreements [SLAs] were in place with customers but not among internal groups that drove related service performance. Basic info was tracked for service requests, but segmentation and prioritization was lacking, i.e., simple/complex, small/large, urgent/routine.
Overall Results: The five-month implementation plan targeted an immediate-action [1-2 month] documented service improvement and a simultaneous labor cost reduction [15%].
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