Virtuous waste:
Hidden rework perceived by employees as positive work effort

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Virtuous Waste Misperception

The Virtuous Waste Misperception - Tangible waste, such as a scrap product, is readily acknowledged as negative - something to reduce. However, intangible waste (correcting order-entry errors) can easily be viewed by front-line workers as a positive, personally rewarding contribution. Management can see it as unavoidable administration, the cost of doing business. The Lab's templates spotlight and reduce this Virtuous Waste and change the perceptions of workers and managers.
Cut your virtuous waste in half,
save 20%

Conventional BPM tools and workflow survey methods are made for manufacturing's tangible waste

Lean Six Sigma tools were originally developed for manufacturing operations where:
  • Rework is visible, waste is tangible: scrap, repairs, returns
  • An assembly line provides the business process definition
  • The steps for workflow analysis are obvious and consistent

Intangible non-manufacturing waste often eludes conventional methods

Today, most work is non-manufacturing activity and business process analysis must detect hidden rework and intangible waste.
  • Rework is less visible, waste is less tangible (e.g., over service)
  • No assembly lines provide business process definition
  • The steps for workflow analysis are not obvious
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